A cutting table with a conveyor belt, which efficiently moves the material from the spreading table to the cutter and then the cut pieces to the binding area.
Scope: Textile and technical industries, including clothing, automotive, furniture, defense, tents, medical and composite materials.
Material use: Knitted, woven, denim, non-woven, coated, composite, PU/PVC laminated fabrics.
Dimensions and performance:
- Material width: 000 cm;
- Cutting window: 180 cm;
- Cutting height: Up to 80 mm compressed;
- Machine speed: 80 m/min max.
Technology:
- Blade: Smart blade system
- Servo motors: CMZ AC Servo from Italy
4 Axes (X, Y, Z and C):
- Motor Y: 1.7 Nm 6000 Rpm 1 kW;
- Engine Z: 1.7 Nm 6000 Rpm 1 kW;
- Engine X: 7 Nm 5500 Rpm 4 kW;
- Engine C: 1.7 Nm 6000 Rpm 1 kW.
Process and functions:
- Desktop All-In-One.
- Compatible with all CAD systems.
- Monitoring of all parameters on the display.
- File control on the display before cutting.
- Ability to change the cut sequence for optimization.
- Selecting and omitting models that should not be cut before and during cutting.
- Detecting the correctness of the spread fabric with laser and cutting it with the same crossing angle (movable diagonally).
- Manage, convert and transform all types of cutouts (normal, V and flying).
- Changing the scale of the models by the operator when they do not fit in the marker.
- Length adjustment by the operator.
- Easy storage of cut configuration files for quick retrieval and speeding up future cuts.
- Avoiding passing the blade twice through adjacent cut lines (without additional cutting), if preferred.
- The blade monitoring system detects abrasion and automatically stops the machine when it needs to be replaced.
- Possibility to change the radius of the corners of the models.
- Resume cutting after hibernation in case of disturbance.
- Increase efficiency by adjusting up/down gears according to material type.
- Different cutting options (diagonal, in one direction, mixed, symmetrical, tubular, clockwise/anticlockwise).
- Intelligent reporting system: providing data to analyze cutter activity and production, including graphical report.
- Intelligent virtual blade.
- Marker edit page.
- File cutting options (single/multiple/parallel).
- Maintenance page.
Blowing system:
Holding material firmly in place: Ensures material stability throughout the entire cutting process, guaranteeing precisely cut parts, layer by layer.
Top power and efficiency : The most powerful and economical blower system in its class, offering superior performance.
Optimum vacuum control: Continuously adjustable vacuum, adaptable according to set parameters, for precise and efficient operation.
High-performance filter: Equipped with a special filter for the vacuum turbine, ensuring trouble-free operation and extended service life.
Integrated and quiet exhaust: The exhaust system is designed to operate quietly, blending seamlessly into the work environment without causing auditory discomfort.
Fully automatic lubrication system, parametrically adjustable.
Continuous cutting system
- Large scale production.
- Vacuum power 30 kW.
Zero buffer function:
- A 1mm reduction in buffer is equivalent to at least a 1% gain in material.
Smart Blade:
- Senses blade deflection caused by difficult-to-cut materials or multi-layer casts and changes blade angle to compensate for this deflection. This results in more precisely cut parts and makes it possible to fit parts closer together to achieve outstanding material utilization.
Automatic drilling in front of the cutting head:
- Optional single or double drilling.
- Optional hot or cold drilling.
Well-designed hardware:
Motion controller, 5 axis (X, Y, Z and K axis).
- Controlled by AC CMZ brushless servo motors.
- X and Y axes driven by rack and pinion with straight teeth.
Brush and blade residue:
- Durable brush allows the blade to penetrate without damage.
- Automatically adjustable (depending on the type of material and the height of the layers) ensures sharpening at the right time and offers the possibility of obtaining a high-quality cut.
Keyboard:
- User friendly keypad controls many functions of the machine to the cutter.
- Software screens and operating manuals available in Turkish, English and other foreign languages if needed.
Binding area:
- Sorting conveyor with cleaning area, approximately 1625 mm long.
Technical parameters :
- Cutting height: 80 mm
- Cutting speed: 80 m/min
- Vacuum power: 18 kW
- Installed power: 24 kW
- Noise: < 80 dBA
- Material cutting width (A): 1600-2400
- Cutting window (D): 1800
- Average energy consumption: 14-16 kW
Optional features :
Side shift kit
- Allows the cutter to move between multiple spread tables.
Blade Vortex Cooler:
- Designed to cool the blade with a vortex tube to reduce sticking between layers when cutting synthetic fabrics such as polyester, lycra, elastane, lining, artificial leather and adhesive materials.
Double drilling:
- Secondary drilling unit used in applications where multiple drilling sizes are required. For example, there are two different hole diameters in the automotive industry.
- Solid and hollow bore sizes are available and can be replaced in seconds.
Simple drilling (cold):
- Automatic drilling option.
