Equipped with an intelligent conveyor belt, this machine ensures a smooth and fast transition of the material from the spreading table to the cutting area and then to the binding area. Designed for the textile industry, including apparel and upholstery, this system is adaptable to woven fabrics such as denim and knitwear.
With a generous 180cm cutting window and a cutting capacity of up to 90mm, the DCC90 offers a maximum speed of 80m/min, managed by CMZ AC servo motors from Italy. Armed with 5 axes (X, Y, Z, C, and K), it allows precise control of cutting in various modes, including continuous cutting, diagonal cutting, and mixed options.
Servo from Italy. 5 Axes (X, Y, Z, C and K):
Motor Y: 1.7 Nm, 6000 Rpm, 1 kW
Z motor: 1.7 Nm, 6000 Rpm, 1 kW
Engine X: 7 Nm, 5500 Rpm, 4 kW
Engine C: 1.7 Nm, 6000 Rpm, 1 kW
K engine: 16.8 Nm, 3000 Rpm, 5.27 kW
The advanced process and functions of this machine are a testament to its cutting-edge technology and outstanding efficiency:
Embodying the All-In-One desktop concept, it seamlessly integrates all essential functions into a simple and intuitive interface. It is perfectly compatible with all CAD systems, thus facilitating a smooth integration into existing workflows.
Exhaustive monitoring of all parameters is ensured by means of an informative display, giving operators a detailed view before starting the cutting process. They can manage and control files directly from the display, with the ability to adjust cutting sequences to maximize efficiency.
Precise detection of the correctness of the spread fabric by using the laser allows subsequent cutting with the same traverse angle, thus ensuring extraordinary precision and perfect alignment of the cut pieces.
Its extensive functionality includes the management and transformation of various types of cutouts, as well as the ability to adapt the scale of models according to the marker. Operators can easily adjust bite length and store cutting configurations to speed up future operations.
With an advanced blade monitoring system, the machine can automatically detect blade abrasion and stop the process when replacement is required. It is also equipped with an intelligent virtual blade, capable of optimizing cutting and minimizing material loss.
Intelligent reporting provides detailed and graphical data about machine activity and resulting output, facilitating analysis and continuous performance optimization. The marker editing page and advanced file cutting options round out the functionality palette, ensuring efficient and flexible operation in all production scenarios.
These features significantly improve cutting efficiency and precision, making this continuous cutter an indispensable partner for the modern textile industry.
Its most powerful and economical blowing and vacuum system in its class ensures precise positioning of the layers for a precise cut, while its intelligent blade adapts the angle for maximum precision even in the face of difficult materials. Its optional features, such as the blade cooling system and automatic drilling, complete its range of capabilities.
The DCC90 is a clear example of well-designed hardware, assembled from reliable components and controlled by reliable servo motors. Its excellent performance is supported by a number of maintenance and optimization features, which include buffer tuning to maximize material utilization.
In conclusion, the DCC90 is an all-in-one solution for high-speed, high-precision textile production, with adaptability and performance that meet the complex demands of contemporary industry.
Our fully automatic and parametrically adjustable lubrication system optimizes machine maintenance, ensuring efficient operation and extended component life.
Ideal for large-scale production, this system uses a vacuum power of 30 kW to guarantee constant performance and maximum efficiency.
Reducing the buffer by 1 mm ensures an optimized use of the material, equivalent to a gain of at least 1% in material economy.
The intelligent blade detects deviations caused by difficult materials or multi-layer distributions and adjusts the angle to ensure precise cuts and outstanding material utilization.
Automatic drilling in front of the cutting head: Available with single or double, hot or cold drilling options, this flexible system adapts to the diverse needs of the industry.
Well-Designed Hardware: Built from reliable components from trusted suppliers, the hardware includes 5-axis motion controller, brushless AC CMZ servo motors, reversible brush conveyor, and straight tooth rack and pinion drive.
Brush and blade sharpening: The durable brush allows the blade to penetrate without damage, and the automatic adjustment ensures sharpening at the right time for high quality cuts.
The user-friendly keyboard controls essential machine functions, with software screens and operating manuals available in multiple languages, including Turkish and English.
The binding area includes a sorting conveyor with a cleaning area approximately 1625 mm long, facilitating the efficient organization of cut parts.
Technical parameters:
- Cutting height: 90 mm;
- Cutting speed: 80 m/min;
- Vacuum power: 30 kW;
- Installed power: 37 kW;
- Noise: < 80 dBA;
- Material cutting width (A): 1600-2000 mm;
- Cutting window (D): 1800 mm;
- Average energy consumption: 14-16 kW.
