The Master Cut MC80 is a conveyor cutting table that efficiently moves material from the spread table to the cutter and then transports the cut pieces to the packaging area.
Scope: Ideal for industries handling textiles such as clothing and upholstery.
Material use: Suitable for a wide range of materials including knitted and woven fabrics.
Fabric width: Up to 000 cm, adaptable to specific production needs.
Cutting window: Flexible sizes up to 000 cm to suit different cutting requirements.
Cutting Height: Ability to cut up to 80mm compressed height, with variations depending on material type and weight per square meter (gsm).
Machine speed: Outstanding performance with a maximum speed of 80 meters per minute.
Knife: Option of a smart knife system to optimize cutting.
Servo Motors: Equipped with high-quality CMZ AC servo motors from Italy with 4 axes (X, Y, Z and C) for exceptional controllability.
- Motor Y: 1.7 Nm, 6000 Rpm, 1 kW
- Engine Z: 1.7 Nm, 6000 Rpm, 1 kW
- Engine X: 7 Nm, 5500 Rpm, 4 kW
- Engine C: 1.7 Nm, 6000 Rpm, 1 kW
Process and functions:
All-In-One Desktop: All functions in one place, for convenient and efficient use.
Universal compatibility : Perfect integration with all CAD systems, ensuring maximum flexibility.
Real-time monitoring: All parameters are visible on the display, providing control and precision at every stage.
File control before cutting: Files can be adjusted and checked on the display before cutting starts.
Cutting Sequence Optimization: Ability to modify the cutting sequence for maximum efficiency.
Selecting and Omitting Patterns: Patterns that do not need to be cut can be selected and omitted before and during cutting.
Fabric detection and correction: The laser detects the correctness of the spread fabric and cuts it with the same crossing angle (displaceable diagonally).
Cutouts Management: Ability to manage, convert and transform all types of cutouts (normal, V and "flying").
Adjusting model scales : The operator can change the scale of models when they do not fit in the marker.
Length Adjustment: The operator can adjust the length for additional precision.
Configuration file storage: Cut configuration files are easily stored for quick retrieval, speeding up future cuts.
Avoiding extra cutting: If preferred, the blade does not pass through adjacent cut lines twice, avoiding extra cutting.
Blade monitoring: The system notices blade abrasion and automatically stops the machine when it needs to be replaced.
Corner radius adjustment: Ability to change the radius of models at the corners for more accurate cuts.
Resume cutting after hibernation: The resume cutting feature allows you to continue after any disruption.
Speed adjustment: Increased efficiency by adjusting up/down speed gears according to material type.
Variety of cutting options: Different cutting options (diagonal, one-way, clockwise/anti-clockwise) to suit different needs.
Intelligent reporting system: Provides accurate data for analyzing cutter activity and production, including a detailed graphical report.
Blowing system:
- Holds the material firmly in place during the cutting process, ensuring the delivery of precise cut pieces layer by layer.
- Minimum energy consumption in the same class of blowing systems.
- Continuously adjustable vacuum, controlled based on parameters.
- Filter for the vacuum turbine.
Fully automatic parametrically adjustable head lubrication system:
- Automatic hole in front of the cutting head.
- Option for single or double drilling.
- Hot or cold drilling option.
Well-designed hardware:
- Assembled from reliable components purchased from trusted suppliers.
- 4 axis motion controller (X, Y, Z and C).
- Brushless CMZ AC servo motors for precise control.
- Conveyor with reversible brushes.
- X and Y axes are driven by linear modules.
Brush and knife resharpening:
- The long-lasting brush allows the knife to penetrate without damage.
- Adjustable automatic display (depending on the type of material and the height of the layers) for sharpening at the right time and obtaining a high-quality cut.
Keyboard:
- User friendly keyboard, controlling multiple functions of the cutting machine.
- Software screens and operating manuals available in Turkish, English and other foreign languages upon request.
Binding area:
- Sorting conveyor with clarification zone, length approx. 1625 mm.
Technical parameters:
- Cutting height 80 mm.
- Cutting speed 80 m/min.
- Vacuum power 15 kW.
- Installed power 19 kW.
- Noise< 80 dBA.
- Material cutting width 1600-2200.
- Cutting window (D) 1800.
- Average energy consumption 6-8 kW.
Vortex Knife Cooler
Designed to cool the knife with a Vorteks tube to reduce sticking between layers of synthetic materials such as polyester, lycra, elastane, lining, artificial leather and adhesive materials, etc.
Smart Knife:
It detects knife deflection caused by difficult-to-cut materials or large layers and adjusts the knife angle to compensate for this deflection. This results in more accurate cut parts and allows for closer placement of parts to achieve excellent material utilization.
