Special version of spreading machine designed for heavy fabrics such as jeans or other dense textile fabrics. The automatic machine is equipped with a cradle and belt feeding system, direct drive driving system, operator platform and intuitive and easy-to-use color touch screen. All four wheels of the spreading machine are driven. The machine is equipped with an automatic fabric edge alignment system. The tension-free spreading of the fabrics ensures perfect quality over the entire height of the spreading mark. Automatic cutting of each spread layer. In the standard configuration, the machine is supplied with an automatic end cutter and a movable catcher for holding the ends of the fabric layers. Optionally, it can be equipped with zigzag equipment, fixed catcher, trays for flat folded unit (spreading the stored fabric folded on a pallet), tubular unit, etc.
Master Jeans MJ1 offers a revolution in textile production:
- Eliminates vulnerable manual spreading and layering in the cutting room.
- Increases spread efficiency by several times for all material types.
- Significantly reduces labor costs, requiring only one operator.
- Ensures rapid spread for small series and one-off production.
- Guarantees constant spread quality, removing tension from material layers.
- It is easy to use, accessible even for non-skilled personnel.
- Operator reliability ensures continuous production and minimal maintenance costs.
- Fast and reliable service supported by experienced technicians.
Operational Specifications:
√ CRF – Cradle feeding system with belts for easy loading and unloading of fabric rolls.
√ AEC – Automatic fabric edge alignment for all spread layers.
√ STD – Fabric spread in standard system (top right with cross cut).
√ ZZG – Set of fixed and movable heads allow zig-zag spread (left to right).
√ IFS – Intelligent fabric feeding system with dynamic measurement of fabric tension during spreading, providing the ability to control fabric tension.
√ NTF – Tension Free Feed – tension free fabric spreading and feeding.
√ Easy inversion of spread side (top right or top left).
√ Automatic rewind (feed and rewind) with automatic fabric edge alignment.
√ Automatic machine stop when the fabric is finished, with sound signal.
√ Programmable travel points allow fast cutting of defective spots and continuing work.
√ The software calculates the spread fabric length with the material usage reporting.
√ ARC – Automatic cutting on one side of fabric with rotary blade cross cutting unit.
√ ACL – Automatic adjustment of the cutting unit blade to the current height of the spread layers.
√ ODP – Mobile operator platform (which can be closed and locked) facilitates use and ensures the highest possible spreading speed.
√ TFT – Color touch screen (LG) ensures easy and comfortable adjustment of work parameters.
√ 10PR – Ability to store in touch screen memory up to 10 parameter profiles for different fabric types.
√ ASS – Automatic stopping of the machine movement after approaching an obstacle ensures the safety of the operator and other people who may be near the machine.
√ Continuous cradle feed belt instead of cut strips ensures that the edge of the fabric will not go under it.
√ Available with different types of spreading tables – the most used are 30mm heavy duty tables with or without air flotation system and conveyor belt tables.
√ Wide range of wheel position adjustments allows adapting the new machine to an already installed spreading table, which significantly reduces investment costs.
√ Semi-automatic winding system of the fabric from the material roll.
√ Programmable acceleration and deceleration in extreme table positions.
√ The encoder always provides information about the current position of the machine on the table.
√ The actual length of the measured spread fabric is displayed on the panel.
√ The multi-function lever controls the movement of the machine along the table or adjusts the amount of material fed.
√ Automatic self-testing of the machine at each start-up or at the request of the operator makes it easy to check the status of the machine.
√ Emergency "Quick-Stop" switches on both sides of the machine ensure compliance with current CE requirements.
Main specifications:
Material use: Textile materials such as fabrics, denim, etc.
Ease of use: Automatic material roll loading system tilts. automatically for easy loading and unloading of material.
Fabric width: 000 cm.
Roller diameter: Max. 650 mm.
Machine speed: 0-100 m/min with speed control (depending on the type of material).
Spread height : Max. 250 mm with cutting unit / Max. 200 mm with zig-zag spread / Max. 200 mm with tubular unit.
Material weight: Max. 350 kg.
Material loading : Easy loading with electric tilting of the cradle.
Main spreader motor : AC motor 1.10 kW 1500 rpm with gearbox (PGR Drive Technologies).
Left-right cradle motor: 0.25 kW 1500 rpm AC motor with gearbox (WAT).
Cradle power supply: AC motor 0.75 kW 1500 rpm with gearbox (PGR Drive Technologies).
Lifting motor: DC motor 0.30 kW 24V with gearbox (KORMAS).
Material Edge Cutter: DC Clack Motor (24V), Knife Transfer Motor (24V) with Gear Box, Knife Rotation (24V) (Kormas).
Control modes: Automatic or manual control.
Edge control: Edge control with 2 photocells.
Stop function without material : Automatic stop with 1 photocell when the material is finished.
Safety device: 2 safety photocells to stop the car if someone is in front/behind the car.
Electronic system: Special software with LG PLC.
Control system: 5.7 inch LG touch screen.
The machine control panel is equipped with a number of essential functions for precise management of the spreading process:
- Level metering, for efficient monitoring of material consumption.
- Setting the spread length and speed, both forward and backward, for optimal adaptability according to needs.
- Adjusting the tension of the materials, ensuring a gentle and even handling of the fabrics.
- Secure operations by using passwords and enabling/disabling safety sensors as needed.
The machine is configured with an installed power of 5 kW, operating at 220 volts, and includes standard accessories such as an automatic cutting device. The characteristics of the spreading table are perfectly adapted to the needs, having a length of 00 meters and a width of 000 cm, special construction compatible with MJ1 Master Jeans. The electrical system of the table uses an EAE conductive bar technology, and the electrostatic painting ensures durability and resistance over time.
The guide rails are optimized for the MJ1 Master Jeans and its platform, facilitating a smooth and precise operation in the textile material spreading process.
